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This work describes the optimization process for ball-end milling of sculptured surfaces such as those encountered in dies/moulds and aircraft structural components. Since cutting forces are the main factors governing machining accuracy, machine tool vibration, power requirements and tool life, a comprehensive methodology of modelling, analysis and control of cutting forces is outlined. Due to complexity and vagueness of manufacturing process, fuzzy logic controller is employed to vary cutting parameters in real-time during manufacturing process depending on the emanating cutting forces. The control scheme aims at maximizing on the material removal rate and at the same time reducing on the rate at which the tool wears out. Also the need to have a constant machine operator to supervise the machining process is elimintated.
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Jackson G. Njiri, Bernard W. Ikua, George N. Nyakoe Optimization of Machining Parameters for Ball-End Milling 2pcs r0 5 20 d6 50l real hrc55 2 flutes tungsten carbide tapered ball nose end mill milling cutter cnc engraving router bits
GR 170GV Engraver 170W, flexible shaft, 10000-35000 rpm, 2 speeds BULAT Steel-cutter Ciseleur Chaser Decoupage Milling 2pcs r0 5 20 d6 50l real hrc55 2 flutes tungsten carbide tapered ball nose end mill milling cutter cnc engraving router bits


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